Category Archive: Electro-Steam Articles

Indirect Clean Steam Generators in Biopharma and Pharma

Like all electric steam generators, Indirect Steam Generators effectively sterilize components by injecting clean steam into piping, autoclaves, or other laboratory and production equipment so pharmaceutical professionals can easily control conditions of their processes.   Learn more about the advantages of indirect clean steam generators, the applications of clean steam, and what to look for in a high-performance generator.

Benefits and Applications of Steam Cleaning in the Biopharma and Pharma Industries

Green capsule medicine pill production line, Industrial pharmaceClean steam simplifies the process of maintaining a sterile facility by providing a no-contact yet reliable clean, even for tools with complex profiles, edging, or small interiors. The following are the top advantages of steam cleaning in the biopharma and pharma industries:

  • Prevention of contaminant entry. Unlike traditional steam, clean steam is sterile at the point of vaporization and clean steam generators do not have vulnerable entry points for biological or chemical contaminants to enter. This successfully maintains steam’s purity during the full sterilization procedure.
  • Protection against pathogen growth. The extremely high temperatures of clean steam can kill all types of microorganisms that are contamination concerns in pharmaceutical processes, and also help prevent their initial growth by handling condensate buildup.
  • Corrosion resistance. Metal parts are prone to corrosion when in the presence of traditional utility steam. Clean steam, however, has corrosion-inhibiting properties that counteract this risk. As a result, clean steam increases the life span of equipment.

Steam sterilization has many beneficial applications within the biopharma and pharma industries, particularly in  biopharmaceutical manufacturing. The goal is to keep the bacteria, yeast, or animal cells present in manufacturing environments from contaminating healthcare materials, products, and equipment. Steam sterilization, SIP and CIP can assist professionals in these industries by controlling and maintaining sterile environmental conditions, allowing safe manufacturing of things such as ophthalmic products, parenteral, injectable solutions, and more. 

Pharmaceutical companies commonly use clean steam generators for sterilize-in-place (SIP) procedures, which utilize steam to sterilize and clean pharmaceutical instruments, equipment, and surfaces between production cycles. Pharma professionals also use clean steam generators to support humidification processes for clean rooms, lyophilizers, and sterilizers.

Electro-Steam’s Steam-to-Clean Steam Generators’ Operational Characteristics

Steam-to-clean steam generators, or indirect clean steam generators, from Electro-Steam Generator Corp. capitalize on the functionality, steam output, ease of use, and footprint that standard electric steam generator varieties provide but improve upon their operation by using “house steam” energy that converts deionization (DI) or reverse osmosis (RO) water into clean steam. In contrast to the all-electric generators that use submerged electrical elements, the indirect clean steam units save on energy consumption as they use steam that your facility is already producing and then repurposes it.

Electro-Steam’s indirect generators function at pressures ranging from 9 to 90 psi.  They use an electric control circuit of 120VAC to regulate steam input, output, water level, and operating pressure within the generator automatically. Requiring only a total amperage of only 15 amps—with an 8-amp Full-Load Amperage (FLA) rating—eliminates the need for 3ph power.

Partner With Electro-Steam

As an OEM manufacturer, Electro-Steam Generator Corp. has been a leader in providing standard or customized clean steam generators for 70 years both domestically and internationally. All of our USA-made generators have all the required features such as safety valves, automatic low water cut-offs, and adjustable pressure control, with custom control and instrument packages available on request.

We currently offer our indirect steam-to-clean and all electric clean steam generator models with 138-828 lb/hr gross steam output ratings for pressures as high as 150 psig (MAWP). Our team skid-mounts all of our components as a unit, and at installation, the generators only need utility service connections. For most generators, we provide two-four week production times to best serve you, and offer same-day shipping available on most orders for parts. We also offer extended warranties as part of our commitment to excellence and superior customer service.

For additional information about our capabilities and how our safe, economical indirect clean steam generators can help support efficiency, reliability, and cleanliness in your pharmaceutical application, contact us today.

Why Food Processing Manufacturers Prefer Dry Steam for Cleaning and Sanitizing

cookies on conveyor belt

While washdowns are a popular choice for cleaning debris from surfaces, this process leaves surfaces wet which can cause bacterial growth, is time consuming, and causes significant downtime. Dry steam, which is created in an industrial dry steam cleaner by heating water in a closed chamber instead of a flow-through coil, uses less water, evaporates quickly, and gets into cracks and crevices where water can’t reach. Sanitation in the food industry is commonly achieved with dry steam cleaning because it’s quick, cost-effective, and reliable. 

Dry Steam for Cleaning & Sanitizing in Food Processing

Food processing facilities are often water-sensitive, so traditional wet cleaning methods are time-consuming and labor-intensive—if they’re possible at all. More and more facilities are using dry steam sanitation, taking advantage of the power of high-temperature, low-moisture steam to clean and sanitize conveyor belts and other industrial machinery.

With temperatures above 240°F, the dry steam kills mold, bacteria, viruses, and other microorganisms while removing grease, dirt, and residue. It evaporates quickly, so you’re left with a surface that is clean, dry, and sanitized. 

Why Food Processing Manufacturers Prefer Dry Steam for Cleaning

Food processors are held to strict standards for cleanliness and sanitation as a matter of safety and product quality. Dry processing facilities in particular face additional challenges, because the slightest bit of moisture can ruin baked goods, dry ingredients, powdered drink mixes, seasonings, coffee, and more. Wash-down cleaning methods are simply not feasible in these facilities.

Because dry steam has an extremely low moisture content, it eliminates the risk of moisture exposure in dry processing facilities and can easily remove oily substances often found in food processing facilities. All types of food and beverage processing facilities trust dry steam for cleaning and sanitizing work surfaces, hoods, vents, floor drains, walls and ceilings, conveyor belts, and more. 

Dry steam can also be used to clean switches, sensors, small components, and moving parts that are impossible to reach with other cleaning methods. Common cleaning methods require equipment to be disassembled creating downtime which can be costly. With dry steam cleaning, in most cases, you won’t need to take the equipment apart to clean it. Not only does this save time in the cleaning process, but it also reduces downtime for the facility and helps the manufacturer maintain production and meet deadlines. 

Benefits of Dry Steam Cleaning for Food Processing Facilities

Food processing facilities that use dry steam cleaning enjoy many benefits, including:

  • Time Savings: Because equipment doesn’t have to be dismantled, the cleaning process is faster than other methods and reduces downtime and labor costs. 
  • Environmental Friendliness: Dry steam requires less water than traditional cleaning methods reducing water consumption and waste water creation.
  • Chemical-Free: Limiting exposure to chemical fumes and residue creates a safer environment for your employees and prevents product contamination. Reducing or eliminating your use of chemical cleaners is environmentally friendly, as well, as you’ll produce less plastic-container waste.
  • Efficient: High-temperature dry steam dissolves oils and residue and kills bacteria and other microorganisms on contact. High heat and low moisture properties reduce downtime by leaving cleaned surfaces dry and ready for immediate use. It’s a fast, efficient process that reduces labor and downtime. 

If your facility is water-sensitive, or if you simply want to save time and money while reducing your environmental impact, dry steam cleaning is the solution you’ve been looking for. At Electro-Steam, we’ve surpassed clients’ expectations since 1952. Our industrial dry steam cleaners are trusted in food processing facilities, manufacturing plants, car washes, bottling facilities, HVAC systems, and more. We have several systems designed to meet your specific application. Contact us to learn more about the advantages of dry steam cleaning, or request your free demo today. 

Steam Sterilization in the Pharmaceutical Industry

There are certain industries where cleanliness and sterilization must be a priority; the pharmaceutical industry is one of them. Pharmaceutical workers rely on steam cleaning for fast, efficient sterilization. 

Pharmaceutical applications use clean steam, which is created from treated water of either RO or DI quality. They also commonly use autoclaves, or steam cleaners, which are machines that use pressurized steam to kill viruses, bacteria and other microorganisms on the items placed inside the sterilizer chamber. These autoclaves can be as small as a microwave, making it easy to keep them in labs, clinics, and other medical facilities, or even to transport them from room to room or facility to facility. Hospitals and busy labs may use larger models that can sterilize many pieces of equipment at the same time. 

What Is an Autoclave and How Does It Work?

In an autoclave, pressurized steam reaches temperatures of 250-273 °F (115–134 °C), which is hot enough to kill mold spores, viruses, and bacteria. The higher the temperature, the less time the items must remain inside the autoclave. For example, at 250 °F, the items would have to remain inside for 15 minutes to ensure sterilization; at a temperature of 273 °F, they would only need to stay for three minutes. Autoclaves are common in pharmaceutical, medical, dental, and laboratory facilities, and they’re used to sterilize tools, equipment, and even waste.

Autoclaves work by removing the air around the items that are to be sterilized, which allows the steam to penetrate the surface of the objects. There are two ways to achieve this with two specific types of autoclaves:

  • Gravity Displacement Autoclaves: Steam is heavier than the air in the chamber, so the machine injects the steam—which forces the air out via the drain vent. It’s the simpler of the two types of autoclaves, and it’s common in labs and for use with biowaste. It does, however, take longer to work than a prevacuum autoclave, because it takes time for the air to leave the chamber or some air may get trapped inside; the Centers for Disease Control and Prevention mention that 10 pounds of microbiological waste would require at least 45 minutes in a gravity displacement autoclave at a temperature of 121°C.
  • Pre Vacuum Autoclaves: A vacuum removes the air from the chamber first, then the steam is injected. This allows the steam to go right to work on the objects inside. This is the preferred type of autoclave for use with large, porous objects. 

Items in the Pharmaceutical Industry That Can Be Sterilized With Steam

Because steam sterilization is cost-effective, non-toxic, and time-efficient, autoclaves are common in a variety of medical and pharmaceutical facilities. In hospitals, they’re more likely to be called steam sterilizers, while in laboratories they’re more often called autoclaves; however, they are the same thing. 

While items made of polyethylene, polyurethane, and polystyrene cannot be steam cleaned, many of the other tools and devices in use in medical facilities can be sterilized in an autoclave. This includes respiratory therapy and anesthesia equipment, dental instruments, sharps containers, and more—basically, anything that is heat and moisture resistant. Microbiological waste can be decontaminated in an autoclave, but it typically requires more time inside. 

Sterilizing equipment in an autoclave is fast and efficient, and it doesn’t require a team of people devoted solely to cleaning after everyone else has gone home for the day. Instead, technicians and medical practitioners can sanitize as they go along, ensuring their equipment is always free from potential disease-causing microorganisms. 

Clean Steam Units From Electro-Steam for the Pharmaceutical Industry

Our stainless steel line of clean steam generators are just a few of the many generators we offer at Electro-Steam. Available in various sizes, these are ideal for steam sterilization in a variety of healthcare settings, including hospitals and clinics, surgery centers, labs, veterinary clinics, and pharmaceutical production facilities. Our stand-alone units can pipe easily into any autoclave brand, or you can choose an integral unit that will fit in or under most autoclaves. Either way, you get high-quality steam and efficient sterilization. Our stainless steel clean steam generators are ASME CSD-1 compliant and feature a high-pressure safety reset, dual-pressure controls, and low-level cut-off. 

Since 1952, Electro-Steam has been proudly manufacturing steam generators in the United States, and we’re committed to providing our clients around the globe with high-quality solutions. If you can’t find the equipment you’re looking for, our team can create a custom solution designed to meet your needs. Contact us today to learn more about our extensive catalog and our customization capabilities.

Benefits of Steam Cleaning in Food Processing

All food production facilities must maintain stringent sanitation protocols, but dry food processing facilities face additional challenges. Because moisture would ruin a package of crackers, a bag of flour, or a powdered drink mix, traditional cleaning methods aren’t an option. Many companies resort to the slow, painstaking process of removing conveyor belts to wash them, or performing a tedious process of scraping, wiping, and vacuuming.

Fortunately, there’s another way. Dry steam sanitation is faster, safer, environmentally friendly, and cost-effective. More and more facilities use it to meet sanitation requirements without putting their products at risk. 

This process relies on high-temperature, low-moisture steam, which not only kills mold, bacteria, and other microorganisms, but also removes grease, dirt, and other grime. Because the dry steam evaporates quickly, floors, countertops, conveyor belts, and more are left clean, dry, and ready to use. 

Main Advantages of Steam Cleaning in Food Processing Environments

In food processing facilities, dry steam cleaning has several advantages over traditional wash-down or chemical cleaning:

  • Clean-in-Place (CIP) Technology: Instead of removing a conveyor belt to wash it down and let it dry outside the production room, commercial steam sanitation systems allow you to safely clean it in place. This saves time and labor, and it provides a more thorough cleaning, since the hot steam can get into all the cracks and crevices in the equipment that may be hard to reach manually. The steam dries quickly, so you don’t run the risk of contaminating your food products with moisture. 
  • Reduced Downtime: Because you don’t have to disassemble the equipment, wash it, let it dry, then reassemble it, CIP methods reduce downtime. Production improves as you spend less money on cleaning labor. 
  • Chemical-Free Cleaning: Harsh chemicals can damage your equipment over time, leave residue that may contaminate food, and put your employees at risk of inhaling toxic vapors or getting a chemical burn. Unfortunately, chemical cleaners are often used incorrectly—they’re either not diluted properly, or they’re mixed with something they shouldn’t be mixed with—which puts your employee at greater risk. Wet floors pose a slipping hazard, as well. Dry steam can remove layers of grease and other food residue without those hazardous chemicals and wet, slippery surfaces. It’s safer and more environmentally friendly than traditional cleaning alternatives. 

Making the switch to dry steam can help your company save money, reduce your carbon footprint, and increase production—all while maintaining the fully sanitized facilities demanded by the industry. 

Electro-Steam’s Commercial Steam Cleaning Equipment for Food Processing Facilities

At Electro-Steam, we have years of experience working with clients in the food processing industry, and we have a variety of solutions to meet your needs. These systems come in different sizes with features designed to suit a number of applications while upholding safety standards:

  • Eagle Series: Built in accordance with UL 353, the Eagle Series features dual pressure controls, a high-pressure safety reset, low-level cut-off (LLCO), and a 200 psi safety valve, complete with the ASME V mark. 
  • Steam Master by Menikini Series: An adjustable temperature regulator allows for greater safety and adaptability, and it has a 174 psi safety relief valve with automatic pressure controls set at 145 psi. The tank and low-level cut-off system features an alarm to ensure you’re aware of low solution levels. This series is European Conformity (CE) compliant. Options include a steam gun with a 20-foot hose and an accessories kit. 
  • Conveyor Belt Systems: Avoid equipment shutdowns and downtime with hands-free, chemical-free cleaning. The FDA-approved materials in our steam cleaning systems can be used on plastic, vinyl, and mesh conveyor belts. You’ll meet industry standards for cleanliness, reduce labor costs, and use up to 99% less water than what you would have to use for traditional conveyor belt cleaning. 

Dry steam cleaning is cost-effective, time-saving, and environmentally friendly. To learn more benefits of using steam to clean conveyor belts in food processing facilities, download our eBook, “The Benefits of Steam for Conveyor Belt Cleaning in Food Processing.” If you have any questions about our catalog and customization capabilities, please contact us. We’re happy to help you find the right steam cleaning solution for your facility.

 

Cover of eBook The Benefits of Steam for Conveyor Belt Cleaning in Food Processing

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